The ‘why’ in heat treating is important to operators
Quality is in the details, but what details need the most attention? A good contract review, starting with the purchase order, then the drawing,...
Gap analysis can guide procedure changes
Well-designed procedures are crucial to any business operation, whether it’s a simple task of following a procedure to construct a cardboard box, or something...
Friend or work colleague? Can they be both?
Some cultures focus on the fact that work is work. You keep your relationships at work separate from those of your personal life. In...
Pyrometry, Industry Standards, & Temperature Uniformity Surveys
In its simplest sense, pyrometry is the measurement of temperatures. Practically speaking, in the business of heat treatment, the term also refers to the...
It’s time to recognize ‘fitness’ at work
Almost every child who grows up playing sports dreams of being a professional one day and playing on the big stage (instead of going...
The benefits of the Nadcap merit process
According to PRI/Nadcap Operating Procedure NOP-1111, suppliers are able to receive something called “Merit.” If your suppliers meet certain criteria, they are able to...
QMULUS harnesses power of data to transform operations
In the rapidly evolving industrial landscape, efficiency, reliability, and adaptability are paramount. Industries ranging from manufacturing to energy production face the constant challenge of...
Quality of leadership matters – at all employee levels
Leadership isn’t always about the top management directing the way for the company. Leadership can be found at all levels of the company in...
A technical guide to quenching
From a quality perspective, verification of the conformance of quench requirements can be accomplished by examining a furnace chart that shows the quench trend....
Understanding the technology is key to proper use
I teach pyrometry courses throughout the year and, when I do, I include a thermocouple tutorial video from YouTube. In this video the function...
An argument in support of Nadcap
I think it is safe to assume that the majority of Thermal Processing readers have, in some capacity and at some point in their...
AMS2750 pyrometry revisions tweak a crucial process
AMS2750 pyrometry is a daunting heat-treat special process requirement in the aerospace industry. It’s a literal definition implying measurement of temperature, but it also...
The art of leading the heat-treat team
Leadership is about guiding the team toward the best opportunities and taking action toward getting the required task done. But success can come down...
Willingness to change course leads to satisfying career
Editor’s note: Beginning with the March issue of Thermal Processing, we added Tony Tenaglier, a heat treat process engineer at Hitchiner Manufacturing, as a...
Aluminum heat-treating has unique challenges
From a metallurgical and quality perspective, aluminum heat-treating presents unique challenges when compared to carbon-based steels. This article will examine the aspects of aluminum...
The State of Process Controls
It is hard to find a market segment that has not benefited from technology advancements. Heat-treating process control is no different. While there are...
Working for the business vs. working on the business
I heard a story once that went something like this:
One day, the owner of a company flies in to the manufacturing site by helicopter,...
Good leaders properly manage from start to finish
Anyone who tells you that running a business — any business — is easy, is lying to you. Each one has its pitfalls. When...
Quality and production are a team, not adversaries
Let me be honest about the elephant in the room that often exists in heat treating. In some cases, but certainly not all, quality...
Furnace Atmospheres
The makeup of a furnace’s atmosphere in the heat treating process varies depending upon the application. Sensor technology allows for the in-situ monitoring of...
Set company goals that engage employees daily
It’s a new year. A chance to start fresh. A chance to set the entire year’s goals for yourself, the department you work for,...
Be attached to process, not results of Nadcap audit
The dreaded Nadcap audit. The daunting AC7102 main checklist with 10 job audits. The strict requirements of AC7102/8 pyrometry adhering to AMS2750. The additional...
Technology is key to improving process efficiency
Efficiency. What is it, exactly?
The term “efficiency” refers to the peak level of performance that uses the least amount of input to achieve the...
The art of heat treat: The framework
I was once taught that heat treat is an art as much as it is a science in achieving the results required for the...
Getting Control — Let’s Start with PID
It does not matter what thermal treatment work piece requires, proper control is the foundation for repeatability and quality processing. For heat-treating processes, there...
Heat treating from the operator’s perspective
Often, a customer visit involves a walk through the facility. Comments are made about how clean it is or how well organized a process...
Process Control and Scada
Heat treaters are always looking for methods to improve productivity without compromising quality. One method that many heat treaters have put in place is...
Quality staff: Understanding the technical side
Last month, we examined the history and heat-treatment of aluminum and how it applies to the quality functions of the industry. This month, we...
Developing a ‘C’reative culture in heat treat process
Hitchiner Manufacturing’s motto is, “imagination in metallurgy.” As a heat treater, there are certainly opportunities to use a bit of creativity in creating a...