Archives

September 2015

ARTICLES

Inductive Fixture Hardening and Tempering Process for Dimensionally Accurate Parts

Automobile manufacturers increasingly require components with greater accuracy for use in sophisticated applications. To meet these increased requirements, press hardening was developed, and there are continued advancements in this field of applications. Inductive fixture hardening EMA-Indutec developed a new process that combines the benefits of induction heating/hardening with the advantages of a fixture or press […]
Wilfried Goy, Detlev Bartknecht

Nitrocarburizing Gears Using the ZeroFlow Method in Large-Volume Production

Retort-based nitriding and ferritic nitrocarburizing have been around a long time. Modern day challenges include providing known, repeatable hardness and surface case structures with the lowest possible investment and cost. While combining these factors may be difficult for equipment manufacturers, experience in designing equipment for challenging applications helps ensure meeting customer requirements. Here is a […]
Mark Hemsath, Leszek Maldzinski, Tomasz Przygonski, Maciej Korecki

Ion Nitriding of Ferrous and Titanium Alloys for Gear Applications

Thermochemical surface engineering is effective in improving the performance of various gears made of ferrous alloys [1-5]. The cost of machining typical gears during the manufacturing process often exceeds 55 percent of total cost, especially when there is significant grinding after carburizing the gears [5]. Therefore, improvements in the manufacturing of gears that can lead […]
Dr. Edward Rolinski, Mikel S. Woods, Tekin Damirgi

Advanced Robotics Combined with Eddy Current Testing Offers Verification Methods for Heat-Treated Gears

Eddy current is a nondestructive testing technique proven for use in heat treatment and material structure verification. Modern multifrequency eddy current instruments can test for conditions such as misplaced case, shallow case, short heat, short quench, and delayed quench. Gears, bearings, axles, shafts, and other components are heat treated to develop the required strength and […]
Dan DeVries

Optimizing Case-Depth Uniformity in the Vacuum Carburizing Process

Over the past few decades, the vacuum carburizing process has been proven to produce superior part quality. In addition, the use of vacuum technology for carburizing has the most potential to improve the manufacturing process by reducing both processing time and the number of manufacturing steps required to produce a part [1]. These savings are […]
Aymeric Goldsteinas, Jan Massholder

NEWS

EFD Induction Awarded Orders for Induction Scanners To Harden Sun Gears and Output Shafts

 EFD Induction USA has recently won major orders from two American tier-one automotive suppliers. The orders involve EFD Induction HardLine-type induction scanning systems for the hardening of sun gears and output shafts. Each system comprises an induction scanner, a power source, and various optional features. The first order comprises an EFD Induction Rotary Table (HardLine […]
September 18, 2015

Solar Atmospheres Launches New Mobile-Friendly Website

Over the past year, Solar Atmospheres has developed a brand-new website focused on better demonstrating its unique capabilities and services in vacuum heat treating, vacuum brazing, vacuum carburizing, gas nitriding, annealing, sintering, and many other areas. With the changes in technology and the company expansion, Solar was proactive in improving the current website to a […]
September 18, 2015

PRODUCT SHOWCASE: Heat Treat Doctor Publishes Second Volume on Atmosphere Heat Treatment

Dan Herring’s latest book, Atmosphere Heat Treatment, Volume II, focuses on furnace atmospheres, quenching practices, testing, safety, conservation, maintenance, and specification compliance. Together with Volume I (2014) that emphasized fundamental principles, materials, metallurgy, applications, and equipment, these volumes serve as a comprehensive resource on the subject of atmosphere technology as conducted in furnaces and ovens. […]
September 18, 2015

Industry Veteran Appointed Senior Vice President of Houghton and President of Global Metals

Houghton International Inc., a global leader in metalworking fluids and services, announced the appointment of Marcello Boldrini as senior vice president of Houghton International and president of Global Metals. In this newly created position, he will assume the global leadership of Houghton specialty product lines for the major metal industries, including steel and aluminum. He […]
September 18, 2015